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High Shear Mixer Granulator

High Shear Mixer Granulator

GHL High Shear Mixer Granulator is designed for high speed dispersion of dry powders or wet granulation in a variety of industries like pharmaceuticals, chemicals, cosmetics, food and beverage etc. 

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Working Principle:

GHL High Shear Mixer Granulator is designed for high speed dispersion of dry powders or wet granulation in a variety of industries like pharmaceuticals, chemicals, cosmetics, food and beverage etc. 

GHL High Shear Mixer Granulator consists of a vertical mixing bowl, bottom placed agitating impeller and side installed choppers. When materials are fed into the mixing bowl, the specially designed rotating impeller pushes the material onto the inner wall. Under the effect of centrifugal force, the material moves up alongside the wall to form a swirl flow. At the same time, the side installed high-speed chopper completely shear and chop the materials to get uniform mixing. 

Liquid binder can be added or sprayed into the bowl, so powders stick together to form lumps. The high speed chopper constantly shear and pulverize the lumps into uniformly distributed, compact granules.This process is called " high shear wet granulation". 

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Technical Features:

  • Strong and fast mixing/granulation: Strong and fast mixing can be achieved due to effective bottom-drive design and variable speed of agitating impeller and chopper.
  • High-degree of homogeneity: When material is added at the rate of 0.1%, the homogeneity can reach 98% in short time without lumps or agglometations. 
  • Liquid spray nozzle: Spray nozzle can be equipped as an option to add liquid binder which can be evenly sprayed onto the powders for granulation. 
  • Automatic discharging valve: The combined discharge valve is pneumatic plane flap valve. The flap plate can perfectly match the mixing bowl inner wall to make sure no blind angle for mixing. 
  • Sanitary design: Made by SUS304 or SUS316 stainless steel and mirror polished for high sanitary standard. The bowl has no blind angle for cleaning and the shaft is air-sealed to avoid contamination. 

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Technical Parameters:

Model GHL-50 GHL-100 GHL-200 GHL-300 GHL-400
Bowl volume (L) 50 100 200 300 400
Max Load capacity (kg/batch) 20 40 80 120 160
Mixing motor (KW) 5.5 11 15 22 30
Mixing speed (RPM) 100-400 80-270 80-270 60-220 50-220
Chopper motor (KW) 3 4 5.5 7.5 7.5
Chopper speed (RPM) 50-3000 50-3000 50-3000 50-3000 50-3000
Dimension (mm) 2000x850x1200  2550x970x1750 2750x1020x1890 2950x1080x2070 3000x1220x2130
Gross weight (KG) 400 800 1200 1500 2000

Note: GHL High Shear Mixer Granulator is available in many sizes. The above models with typical design are indicative only. 

FAQ:

Q: What information is needed in order to get a quote?

A: Our High Shear Mixer Granulator is customized. The following information is needed to work out a detailed quote:

1) What raw materials you are going to mix. Raw material sample might be needed for trial production or tests;

2) Raw material bulk density and particle size

3) Load capacity in kg/batch or L/batch 

4) Power supply type. 220V/380V/415V/440V, 50/60Hz, three phase

Q: What is your normal lead time?

A: All our machines are customized. The normal lead time is 30-40 days after receiving the advance payment.

Q: How the machine is packed?

A: The machine is packed in standard plywood box;

Q: What kind of after-sale service can you provide?

A: 1)All our machines are fully tested before shipping. Detailed operation manual, which includes photos, installation & operation videos, layout drawings, electric drawings etc. is delivered with the machine. So the end-user can easily install and operate the machine.

2) In response to cutomer's invitation, technicians can be sent to the end-user's workshop for installation, commissioning and training.

3) Provide life-long technical consultation and favorable spare parts.

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