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Fluid Bed Dryer Granulator

Fluid Bed Dryer Granulator

FL Fluid Bed Dryer Granulator is a batch type top spray powder granulation/agglomeration processor which has been widely used in pharmaceutical, chemical and foodstuff industry.

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Working Principle: 

FL Fluid Bed Dryer Granulator is a batch type top spray powder granulation/agglomeration processor which has been widely used in pharmaceutical, chemical and foodstuff industry. It combines drying and granulating into one machine. So, it's also called " One-step Granulator". Granules produced by this method are highly porous and quick solvable, which is widely used in various industries. 

Raw materil (free-flowing dry powder) is loaded in the granulating bowl of which the bottom is made by perforated plate. Clean hot air flows through the perforated plate to completely fluidize the material. Meanwhile, liquid binder is sprayed onto the fluidized material from the top. Fine powder collides with droples and stick together to form granules or agglomerates with good flowability and instant solubility. 

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Technical Features: 

  • GMP Sanitary design: Made by SUS304 or SUS316L stainless steel and 150 grit exterior finish, mirror finish on internal surfaces. The drying/granulating chamber has no blind angle for cleaning. 
  • High efficieny air filter: The air filter consists of primary stage, secondary stage and high efficiency stage air filter and the air cleanliness can reach 100,000 grade;
  • Two-bag-filter-chamber system: The top bag filtering system has two chambers which work alternately to avoid air pressure onto the filter bag. The product rate can reach 99%. 
  • Accurate air flow control: The exhaust fan is combined with VFD inverter to accurately control the air flow rate for achieving perfect fluidization. 
  • Explosion-proof design: Granulation chamber is equipment with pressure release valve. When the pressure inside the chamber is getting higher than the rated one, the valve will open to release the pressure

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Technical Parameters:

Model FL-30 FL-60 FL-120 FL-200 FL-300 FL-500
Bowl volume (L) 100 220 420 670 1000 1500
Load capacity (kg/batch) 15-30 30-60 60-120 100-200 150-300 250-500
Draft fan (KW) 7.5 11 18.5 22 30 45
Steam consumption (kg/h) 70 141 211 282 366 451
Steam pressure  0.3-0.6 MPA
Drying temperature RT-120 ℃ (adjustable)
Process time 45-90 min/batch  (depends on specific raw material)
External dimension (mm) 1600x1100x2500 1850x1400x3000 2200x1650x3300 2340x1700x3800 2800x2000x4000 3000x2250x4400
Gross weight (KG) 1000 1100 1300 1500 1800 2000

Note: FL Fluid Bed Dryer Granulator is available in many sizes and configurations. The above models with typical design are indicative only. 

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FAQ: 

Q: What information is needed in order to get a quote? 

A: Our FL Fluid Bed Dryer Granulator is customized according to specific raw material, process capacity, heat source etc . The following information is needed to work out a detailed quote:

1) Raw material name, bulk density and particle size etc. Samples might be needed for trial production or drying tests. 

2) Target moisture content in dried product. 

3) Process capacity/input in kg/batch. 

4) What heat source will be used: Steam or electricity. 

5) Suggested drying temperature 

6) Power supply type. 220V/380V/415V/440V, 50/60Hz, three phase. 

Q: What is your normal lead time? 

A: All our machines are customized. The normal lead time is 40-50 days after receiving the advance payment.

Q: How the machine is packed?

A: The machine is packed in standard plywood box; 

Q: What kind of after-sale service can you provide? 

A: 1)  All our machines are fully tested before shipping. Detailed operation manual, which includes photos, installation & operation videos, layout drawings, electric drawings etc. is delivered with the machine. So the end-user can easily install and operate the machine. 

2) In response to cutomer's invitation, technicians can be sent to the end-user's workshop for installation, commissioning and training. 

3) Provide life-long technical consultation and favorable spare parts. 

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